used excavator say What are the key technologies of smart factories

Release date 2026-04-14 14:56:18 Reading 2

used excavator What are the key technologies of smart factories? Artificial intelligence, digital twins, intelligent robots? What are the three core architectures? Industrial Internet of Things, 5G, Big Data? Waiting for basic supporting technologies. These technologies collectively achieve the intelligent, digital, and networked upgrading of the entire production process.??

Core Technology Architecture

Artificial Intelligence (AI): As the "big brain" of smart factories, it utilizes machine learning, deep learning, and AI models for intelligent decision-making, predictive maintenance, and quality inspection, significantly improving production efficiency and reducing defect rates.

Twin words: By mapping physical production processes through virtual models, real-time monitoring, simulation optimization, and closed-loop control are achieved, which are key engines for the intelligent upgrade of production lines.

Intelligent robots? Including industrial robots, AGV vehicles, etc., with self-learning and adaptive capabilities, replacing repetitive and dangerous activities, achieving flexible and automated production.

used excavator for sale Where is the intelligence of the smart factory when excavator observation is equipped with a "big head" and "eyes"?

A few months ago, the Ministry of Industry and Information Technology and six other departments announced the first batch of pilot level intelligent factories in China, with a total of fifteen enterprises selected nationwide. In the middle, a joint venture of Zoomlion Heavy Industry Technology Co., Ltd. was successfully selected for the "Zoomlion Excavator Shared Manufacturing Intelligent Factory" project, becoming the only enterprise in Hunan province to make the list.

Many people are curious about where the "intelligence" of this newly selected smart factory lies? In fact, one important thing we do is to equip machines with "big heads" and "eyes".

The industrial Internet has deeply penetrated into intelligent factories, and more than 300 production lines of intelligence have been fully deployed in Zhonglianzhong. The production lines are not only connected by parts, but also by the innovative concept, which makes the "Made in China" brand shine even more globally.

Running all the way, we cannot do without the exploration of building a team to overcome difficulties. In August 2019, the factory officially started construction.

In the early stages of construction, achieving intelligent breakthroughs in core processes is a major challenge facing the team. Taking the key technical school of tightening the rotary support bolts of excavators as an example, there are no ready-made defenses on the market, and the bolts are located in narrow spaces where visual defenses cannot be directly positioned. Our team repeatedly used excavator for sale experimented and finally designed a solution, successfully solving the problem. To answer the compatibility challenge of multi axis tightening in person, we collaborated with equipment manufacturers to tackle it, empower with intelligence, enable automatic tolerance compensation, and ultimately achieve a 100% automated tightening qualification rate, breaking foreign monopolies.

System integration at the macro level is a tough battle. Smart factories are simply stacked without defense, which requires the organic collaboration of various devices such as vision, laser, and robots. We have advanced the practical process foundation and formed two interdisciplinary teams - welding engineers, robot engineers, vision engineers, and algorithm engineers - to jointly tackle and fill a knowledge gap in one field. used excavator for sale At the same time, we will establish an information platform for the entire chain of research, production, supply, sales, and service, which will enable real-time data flow from core areas such as design, manufacturing, supply chain execution management, and quality management systems. Design changes will be accurately synchronized to the production line, resulting in a 70% increase in efficiency.

The transformation of human talent is equally urgent. Traditional process personnel do not understand robot programming, and algorithm engineers do not understand welding processes. Through "mentorship" and "cross job training", we have transformed operational staff into on-site engineers, gradually building a composite skilled talent team that understands processes, operates carefully, and is intelligent.

used excavatorNow, our intelligent factory in the earthmoving machinery park has achieved full process intelligence: from steel plate cutting, bending and coiling, groove processing, welding, machining, automotive painting, to intelligent assembly and debugging, the garden area can place the next product line every 6 minutes on average. Through the self-developed industrial Internet platform, more than 700000 online devices cover more than 160 countries and regions, monitor the device status every 30 milliseconds, and return data every five minutes. At present, artificial intelligence technology has been deeply applied in production - it can recommend the optimal process plan for new products, and the robot programming has implemented the "optimal solution+fine-tuning" mode, increasing the yield rate by 15%.

From traditional manufacturing to leading intelligent manufacturing, practice has proven that the transformation of China's equipment manufacturing industry relies not only on the innovative spirit of not daring to break through, but also on the down-to-earth spirit of tackling challenges.

What is a smart factory like

used excavatorThere is a smart factory in the middle that combines heavy technology with traditional engineering machinery factories, presenting completely different production methods and development models. Traditional factory cars are often noisy and crowded, relying on human labor to complete core processes such as welding, flipping, and assembly. This not only results in low production efficiency, but also poses safety hazards. Escaping into the Zoomlion Intelligent Factory, I would first like to express my gratitude for the refreshing, clean, and technologically advanced production environment, where there is almost no loud noise or dust pollution.

At the level of production and manufacturing, this difference is more pronounced. used excavator for sale Within the intelligent engineering factory area, hundreds of industrial robots operate with precision, including over 280 industrial robots and nearly 300 automatic logistics vehicles that shuttle in an orderly manner, carrying up to several hundred units of structural components, accurately delivering various parts to corresponding job positions. At the same time, through the deep application of artificial intelligence technology, the production line can switch from Yongle Level 5 to Level 30 products without stopping the entire process.

The production efficiency has been significantly improved. Traditional construction machinery enterprises often adopt the "production determines sales" model, while the digital and intelligent upgrades of smart factories have innovatively achieved "production determines sales" - after receiving personalized customer needs, the system can automatically generate production orders. It only takes 6.5 days from steel plate unloading to whole machine offline, and customized products can be delivered to domestic used excavator customers within two weeks at the fastest.

used excavatorAt present, there is an intelligent factory in the middle, which has achieved full process intelligent manufacturing of six core manufacturing processes including cutting, welding, machining, painting, assembly, and debugging. The application rate of artificial intelligence technology scenarios exceeds 80%.

Seeing a sense of 'futurism' in smart factories

Escaping into the Earth moving Machinery Park of Zhonglian Smart Industry City, the writer saw the "sense of the future" of smart factories and the two "intelligences" of intelligent manufacturing: visible robotic arms, intelligent production lines, and air logistics chains; Invisible industrial Internet platform and data flow throughout the whole life cycle.

used excavator for sale In addition to impressive data and obesity achievements, the new model of "shared manufacturing" is impressive.

The construction machinery industry is facing the challenge of "multiple varieties and small batches" during its growth period. Taking the excavator as an example, it involves more than 4000 or more than 6000 types of components, and also needs to mix and produce different models of Yongle in different locations. The solution method in the field of heavy technology is "sharing".

In the smart industry city, the three common manufacturing centers of the excavation machinery factory, namely the medium thick wooden board cutting center, high-strength steel cutting center, and stamping center, not only serve our factory, but also return and share with adjacent crane, concrete pump truck, and aerial work vehicle factories, achieving cross category collaboration. The benefits brought by this model are considerable: the utilization rate of steel plate materials exceeds 90%, and the construction cost of smart factory clusters is reduced by 15%.

Supporting all of this. This is an AI driven "industrial brain" that manages over 6000 process routes for various models of excavators, enabling "zero switching" of products. At present, this "shared manufacturing" solution has been re controlled and promoted to multiple smart factories worldwide, providing momentum for the development of the entire industry.

used excavatorBy thoroughly connecting key processes and allowing data to flow freely between devices, the pace of intelligent shared manufacturing will become even louder and more powerful.

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used excavator say What are the key technologies of smart factories

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used excavator say What are the key technologies of smart factories

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