Moving towards a new era of intelligence, innovation and prospects

Release date 2024-12-16 14:05:06 Reading 1

　　used excavatorMoving towards a new era of intelligence, innovation and prospects of high-end manufacturing in Chinaused excavator used excavator used excavator

　　In commemoration of the 75th anniversary of the founding of the People's Republic of China, various regions across the country actively responded to the propaganda theme of "I am responsible for the rejuvenation of a strong country" proposed by the Ministry of Social Security, and held a series of promotional activities called "China Equipment: Equipping China, Moving towards the Global Stage - Exhibition of the 75 Years of Glorious History of the Machinery Industry in New China". This move aims to offer our deepest congratulations and best wishes to the 75th birthday of our motherland, while inspiring the entire industry to continue writing a magnificent chapter of "national rejuvenation with me" in the new journey. In recent years, the industrial automation industry has shown a rapid development trend. Data shows that the global automation equipment market is expanding at an average annual growth rate of over 10%. By 2023, the market size has reached $306.67 billion and is expected to surpass the $500 billion mark by 2025.

　　Since the implementation of the 14th Five Year Plan, the rapid development of intelligent manufacturing engineering and emerging industries in China has greatly promoted the progress of industrial automation control technology, industry, and application fields, thereby promoting the continuous expansion of China's industrial automation market. In exploring the rapid development of China's industrial automation industry, mechatronics technology plays an important role as one of the core driving forces for promoting China's Industry 4.0. Mechatronics technology is widely used in various high-precision industrial fields, such as manufacturing, aerospace, medical equipment, transportation, etc. In these fields, mechatronics technology not only improves production efficiency, but also promotes the intelligent and automated upgrading of products. For example, in the manufacturing industry, mechatronics technology is widely used in equipment such as CNC machine tools and industrial robots, achieving high-precision and high-efficiency processing and production.used excavator used excavator used excavator used excavator

　　Taking the manufacturing industry as an example, mechatronics technology has been widely applied in production equipment such as CNC machine tools and industrial robots, which significantly improve the accuracy and efficiency of processing and production. The adoption of this technology not only improves the quality and output of products, but also effectively reduces production costs, thereby enhancing the competitiveness of related enterprises in the market. So, how does mechatronics technology drive these positive changes? What important position does it occupy in the development process of China's industrial automation industry?

　　As the core figure in the company's strategic decision-making, Zhang Shihua, the general manager of Shanghai Shichen Electromechanical Co., Ltd., has personally experienced Shichen Electromechanical's continuous innovation and breakthroughs in the field of mechatronics integration. Especially since the introduction of the two important concepts of Industry 4.0 and industrial mother machines, Mr. Zhang has been leading Shichen Electromechanical at the forefront of the industry. Next, let's walk into his office together and listen to his insights on mechatronics technology, as well as how Shichen Electromechanical continues to advance in the field of mechatronics and contribute to the progress of the industry.used excavator used excavator used excavator used excavator

　　Mr. Zhang first shared the current situation of China's industrial automation industry. In recent years, China has formed a huge industrial automation market, and the industrial scale will continue to grow from 2019 to 2023. In 2019, the industrial scale reached 189.5 billion yuan, a year-on-year increase of 1.61%; By 2022, it will climb to 280.7 billion yuan, a year-on-year increase of 10.9%; The growth rate will remain at 11% in 2023. As the largest automation market among emerging countries, China's equipment demand continues to be strong, driving the prosperity of domestic industries and having a significant impact on the global market.

　　The application of industrial automation is gradually transitioning from traditional industries to high-end manufacturing. High end manufacturing and emerging industries such as industrial robots, semiconductors, and high-end medical equipment have become new growth points, placing higher demands on the accuracy, efficiency, and intelligence level of equipment. Against the backdrop of accelerated domestic substitution, domestic enterprises have achieved technological innovation and market breakthroughs in the high-end field, and their market share continues to increase. Some enterprises with independent intellectual property rights and core competitiveness have rapidly emerged, demonstrating strong market competitiveness through technological innovation and market expansion capabilities. Mr. Zhang expressed that he is fortunate to have led the company to become a witness and participant in this important stage of development.used excavator used excavator used excavator

　　Leading the way in promoting flexible production management in Chinese automobile manufacturing and establishing a benchmark for flexible production in automobile manufacturingused excavator used excavator used excavator

　　Mr. Zhang, the leader of Shichen Electromechanical Innovation, has developed a customizable integrated solution for mechatronics systems, specifically designed to meet the flexible supply and production management needs of domestic automotive manufacturing enterprises. This solution connects equipment information from different manufacturers through a digital system, ensuring seamless collaboration among these devices. Innovative multi model flexible production fixtures support flexible production of various vehicle models. This plan optimizes the production process, reduces assembly errors and material supply delays, and significantly improves the overall production efficiency of the factory while connecting the global information of automobile production enterprises.used excavator used excavator used excavator

　　The launch of this solution focuses on addressing the challenges faced by traditional automotive production processes such as stamping, welding, final assembly, and spraying. These links involve various complex equipment, and in order to effectively control the process, relying solely on manual labor often cannot efficiently and safely complete the production process. In addition, the information linkage mechanism of enterprises is relatively lagging behind, resulting in a lack of effective system feedback for the communication and execution of production plans. This situation has led to problems such as mismatch between production plans and actual capabilities, untimely material supply, and assembly errors (such as incorrect or missing installations). In the rapidly growing automotive market environment, these factors significantly constrain the production efficiency of factories.used excavator used excavator used excavator used excavator

　　The innovative solutions of Mr. Zhang's team have gradually improved the intelligence and flexibility of domestic automobile production from multiple aspects. Firstly, the team took the lead in customizing the Local Manufacturing execution System (MES), which is specifically designed to meet the specific needs of automotive manufacturing enterprises, aiming to achieve real-time monitoring, data collection, and information flow in the production process. Due to the inability of MES systems in international automotive production factories to be directly applicable to domestic enterprises, Mr. Zhang's leadership team had in-depth communication with domestic production enterprises and developed a localized complete MES system. This system not only meets specific production process requirements, but also takes into account issues of information confidentiality and implementation costs, significantly improving the acceptability and applicability of the system.

　　On the basis of localizing MES, Mr. Zhang's team has further upgraded the overall linkage of the entire vehicle factory to address the information technology shortcomings faced by domestic automobile production enterprises in assembly processes. The team has achieved real-time information sharing and feedback during the production process through an integrated digital system, ensuring coordination and efficient operation between various processes. By integrating hardware accessory information from different manufacturers onto the same platform, the maximum utilization of production line resources is ensured. The system supports the integration of multiple spare parts suppliers, allowing for flexible selection of the best spare parts supply solution during the production process. At the same time, the traceability and tracking of components through the management system ensure the traceability of the source of each component, thereby ensuring the safety of automobile production and use.used excavator used excavator used excavator

　　At the same time as the software upgrade, Mr. Zhang's leadership team innovatively designed a flexible fixture system for the production line, upgrading the traditional "one-to-one" dedicated fixture mode to "one to many". This design enables flexible switching of parts from different vehicle models on the same platform, without the need for overall disassembly and relocation, greatly improving the flexibility and economy of the production line. For example, different car models and their variants (such as gasoline versions, plug-in hybrid versions, two or three door models) can achieve co production in some production stages. Flexible fixtures are adjusted in real-time according to market demand and production scheduling requirements, reducing downtime adjustment time by over 30% and lowering production line construction and equipment investment costs by over 30%. By optimizing equipment utilization and flexible scheduling, production efficiency has been improved by approximately 20% -40%. Overall, this solution achieves deep integration of software and hardware, optimizes production processes, reduces production costs, and helps the industry develop towards intelligence, informatization, and flexibility, setting an industry benchmark.used excavator used excavator used excavator used excavator

　　Breaking through the technological bottleneck of traditional transmission systems and leading the development of high-precision transmission systems

　　The successful practice of mechatronics system integration solutions has opened up a new perspective for the automotive manufacturing industry. However, to promote the sustainable development of China's manufacturing industry, the key lies in improving the quality of high-end manufacturing machine tools and equipment. In order to remain invincible in market competition, it is necessary to fundamentally improve the accuracy and reliability of equipment. To this end, Mr. Zhang's leadership team conducted in-depth research on high-precision transmission technology, ultimately achieving significant breakthroughs in the maximum precision, maximum dynamic performance, optimal stiffness, and longest lifespan of the transmission system. At the same time, they achieved an effective combination of high precision and high torque in a compact structure.used excavator used excavator

　　Mr. Zhang introduced to the reporter the relative shortcomings of China's current machine tools in terms of accuracy, torque, and stability. As the main driving equipment of machine tools, the accuracy and torque of the transmission system of the reducer are important indicators for evaluating its performance. With the development of the industry, the market's demand for high precision, high reliability, and high load capacity continues to grow. In high-end manufacturing, although imported machine tools are often considered the best choice, the high price and many restrictions have plagued manufacturing enterprises. At the same time, domestic machine tools are limited by the precision and structural design of linear transmission systems in their drive systems, and cannot meet the production requirements of high-end manufacturing. During a critical period of high-end manufacturing transformation in China, Mr. Zhang led the company to innovate and launch customized solutions for high-precision transmission systems. This transmission system includes multiple industry innovations that provide new ideas for the development of the industry, including innovative flange design, customized gear design, customized drive solutions, customized lubrication and bearing oil seals, as well as intelligent management of transmission system innovation.used excavator used excavator used excavator

　　Firstly, innovative flange design effectively improves the assembly and production efficiency of the transmission system. As an important component for connecting two pieces of equipment, flanges provide a stable connection, ensure system sealing, prevent leakage, and simplify equipment disassembly and maintenance. Through reasonable design, flanges can effectively disperse pressure, reduce material fatigue, thereby improving assembly efficiency and reducing production errors. Traditional flange design often faces problems of low assembly efficiency and large errors in transmission systems. Based on the company's database resources, Mr. Zhang optimized the shape and interface of the flange to design a flange that matches a wide range of mainstream motors, increasing flexibility and adaptability, simplifying the assembly process, and enabling components to be combined more quickly and accurately.used excavator used excavator

　　Secondly, innovate customized gear design and customized drive solutions to meet different application scenarios. The role of gears in the transmission system is to effectively transfer power from one component to another. Through mutual meshing, gears can achieve power transmission and adjust speed and torque according to the size and number of teeth of the gears. The correct gear design can effectively reduce friction and wear, extend the service life of equipment, and improve operational efficiency. Mr. Zhang customized the gear design by using different output connection forms such as laser welding, flange connection, and spline to enhance the stiffness of the output, so that the gear can meet the specific load, speed, and accuracy requirements of different usage environments, ensuring the efficient and stable operation of the entire transmission system. At the same time, combined with customized driving solutions, the transmission system can maintain optimal efficiency in different scenarios.

　　In addition, Mr. Zhang innovatively customized lubrication schemes and bearing oil seals. By selecting the most suitable oil seal and lubricant formula, as well as an automated system for lubrication based on usage, the lubrication durability of the equipment was effectively extended, thereby improving the service life and overall performance of the entire transmission system, ensuring high stability of the equipment during operation. More importantly, by combining sensors and network communication technology, the transmission system has achieved intelligent management, supporting real-time monitoring and data analysis, enabling managers to quickly adjust system parameters and enhance equipment adaptability and stability. This high level of knowledge is crucial for managers.used excavator used excavator

　　Finally, Mr. Zhang emphasized compact design in the design, which not only effectively saves space, but also significantly reduces the inertia of the system, reduces deformation caused by inertia, and thus improves operational accuracy. Inertia is the ability of an object to resist changes in its motion state, specifically, the inertia of an object is proportional to its mass. For a stationary object, the greater the inertia, the greater the force required to activate it; For moving objects, the greater the inertia, the greater the force required to decelerate or change the direction of motion. In the transmission system, a larger inertia can cause the system to react slowly, affecting overall efficiency and accuracy. Mr. Zhang was the first to achieve high precision and high torque output in a compact structure. This design improves the transmission efficiency of the gears, reduces energy loss, ensures optimal performance and response speed of the equipment under various working conditions, and enables the transmission system to maintain excellent performance in complex environments.used excavator used excavator

　　This is just a small part of the development process of high-end manufacturing in China, and Mr. Zhang and his team are at the forefront of this transformation. When it comes to future development, Mr. Zhang pointed out that with the continuous integration of emerging technologies such as artificial intelligence, the Internet of Things, and big data, mechatronics integration will move towards a higher level of intelligence. This will not only enhance the autonomous decision-making ability of the equipment, but also enable more flexible production modes to meet the diverse needs of the market.used excavator used excavator used excavator

　　used excavatorIn high-end manufacturing, intelligent robots are becoming increasingly popular, especially those that integrate technologies such as visual recognition, machine learning, and real-time data analysis. Through deep integration with mechatronics systems, these robots have become increasingly intelligent, capable of performing more complex tasks and mimicking human behavior and actions. After integrating advanced sensors, artificial intelligence, and control technologies, robots can more effectively perceive the environment, analyze data, and make flexible responses. This intelligence not only enhances the functionality of robots, but also enables them to better collaborate with humans in the production process and adapt to constantly changing work demands. In the future, Mr. Zhang believes that the deep integration of robots and mechatronics will lead the manufacturing industry into a more intelligent and efficient new era.used excavator used excavator used excavator

　　used excavatorIn the future, Shichen Electromechanical will continue to invest resources in the research and development of high-end manufacturing technologies, explore more intelligent application scenarios, and assist in the transformation and upgrading of China's manufacturing industry. Mr. Zhang believes that in the wave of intelligent manufacturing, Shichen Electromechanical will continue to uphold the concept of "innovation, collaboration, and win-win", promote progress with technology, lead the future with wisdom, and contribute greater strength to the transformation and upgrading of China's manufacturing industry.

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Moving towards a new era of intelligence, innovation and prospects

High quality and low price

We guarantee the quality of each machine and promise to offer you the most favorable price.

Moving towards a new era of intelligence, innovation and prospects

We guarantee the quality of each machine and promise
to offer you the most favorable price.